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Introduction
Fluorescence analyzer
Fluorescence analyzer, it is for production processes and raw materials may contain lead, cadmium, mercury, hexavalent chromium, polybrominated diphenyl ethers, polybrominated biphenyls six hazardous substances in electrical and electronic products (including: white appliances such as refrigerators , washing machines, microwave ovens, air conditioners, vacuum cleaners, water heaters, etc.; black appliances, such as audio, video products, DVD, CD, TV receivers, IT products, digital products, communication products, etc.; power tools, electric electronic toys, medical electrical equipment, etc. ) A tool for environmental testing.
Fluorescence analyzer
Instrument characteristics
1. Simultaneous analysis and measurement of a variety of elements (any number of elements from Na to U are configured according to customer requirements);
2. It can detect solids, liquids and powders without complicated sample preparation process;
3. Using imported SI-PIN detector, the analysis speed is fast;
4. High precision, good stability and low failure rate;
5. Multi-layer shielding protection, radiation safety is reliable;
6. Based on WINDOWS XP/VISTA Chinese application software, the unique and advanced analysis methods, various charts and trend charts provide intuitive support for operators, easy to operate, easy to use, and the analysis results can be directly exported to Excel for statistical analysis.
Main Specifications
1 multi-function sample setting device
The X-ray fluorescence analyzer's sample preparation device has a sample chamber that can accommodate various forms of the sample to be tested.
A. Sample type: solid, liquid, powder.
B. The environment of the sample chamber: air and vacuum can be selected. Automatically controlled by software, no manual operation is required.
2 X-ray tube excitation system
The system uses a 50KV low power positive high voltage X-ray generator as the excitation source. It consists of a high voltage generator, an X-ray generator and a control display system.
A. High voltage generator: voltage and current are automatically controlled and displayed by software.
Voltage range: 0V to 50kV continuously adjustable.
Current range: 0mA to 1mA continuously adjustable.
B. X-ray generator: use low-power, natural cooling, high-life X-ray tube, and select the target according to the actual application needs.
3 imported high resolution SI-PIN detector system
SI-PIN electric refrigeration high resolution high count rate detector.
4 system software
A. Operation: WINDOWS XP/VISTA operating system software, powerful and easy to use.
B. Function: spectrum display, analysis element setting, energy scale, X-ray high voltage, current automatic control, automatic vacuum control.
C. Analytical methods: linear fitting, quadratic curve, intensity correction, content correction, basic parameter method.
D. The drift of the instrument is automatically corrected: the analysis results of the instrument are guaranteed to be stable for a long time.
5 power supply 220V 50HZ AC.
The main purpose
1. Test method close to EU customs
2. The EU Customs uses X-ray fluorescence detection method for rapid customs clearance detection. For products that are qualified for X-ray fluorescence detection, they can be released quickly. For chemical analysis of suspected or over-sampled samples. Therefore, X-fluorescence simulates the EU's customs clearance process.
3. It is convenient for factory quality inspection to increase the sampling volume, so that the environmental protection indicators of the products are well-recognized, and the environmental protection judgment is more reliable.
4. At present, only X-ray fluorescence analysis instruments can perform rapid non-destructive testing on RoHS testing, which meets the requirements for large sampling of raw materials for testing. This will greatly improve the reliability of environmental assessment of incoming raw materials.
The RoHS I fluorescence analyzer is designed to measure six hazardous substances: lead (Pb<Pb<1000ppm), cadmium (Cd<100ppm), mercury (Hg<1000ppm), hexavalent chromium (Cr VI <1000ppm), polybrominated biphenyl (PBB) <1000ppm), polybrominated diphenyl ether (PBDE < 1000ppm), with the advantages of simple equipment pretreatment, high accuracy, non-destructive samples, multi-element measurement, etc., is widely used in industrial, academic, laboratory and research and development fields.
It can be accurate and rapid measurement of various objects of plastic, electronic components, appliances, metal, solution and the like which toxic and harmful elements. The intuitive software operation interface realizes the video detection scanning area; it takes only a few seconds to obtain high-precision and important data, and can generate analysis reports through the EXCEL form, and increase the barcode scanning function to facilitate further inspection.
Comprehensive response to RoHS European chemical substances regulations, providing fast, safe and accurate testing methods for electronic and electrical exporters. The RoHS II Fluorescence Analyzer provides a complete solution.
Operating procedure
Boot sequence
Open the compressor power supply and check that the secondary pressure is 5.0 bar. Turn on the water supply and adjust the water flow pressure to 4 bar. Open P10 gas and set the secondary pressure to 0.7-0.8 bar. If a flushing system is configured, open He gas and set the secondary pressure to 0.8 bar. Turn on the main power switch of the main unit to put the main unit in standby mode. Turn on the “POWER ON†switch to put the host in the “on†state. Open the computer, run the analysis software, and the username and password are “SUPERQâ€. Check the instrument vacuum (less than 100Pa?), P10 gas flow (about 1L/Min). When the high voltage switch is turned on, the instrument automatically sets the high voltage to 20kv/10mA. Check water flow, internal circulating water (3-5L/Min), external water (1-4L/Min). Wait for the internal temperature of the instrument to stabilize (30 degrees) for normal analysis.
2. Downtime
Gradually reduce the high voltage to 20kv/10mA. Turn off the HT high voltage. Take the analysis software offline with the host. Press the “POWER OFF†switch and the instrument is turned off. If the instrument is not used at night and on weekends, it is recommended to set the high voltage to 20kv/10mA low power state, low power state, it is recommended to set the high voltage to not shut down. Do not shut down. X3. X-Ray Tube Aging If the main engine is down for more than 24 hours, the X-Ray Tube needs to be aged.
3. Manual aging
Run the TCM4400 after booting in the following order: 20kv/10mA→30kv/10mA→40kv/10mA→50kv/10mA→60kv/10mA→24kv/100mA→40kv/60mA→50kv/48mA→60kv/40mA If the downtime is greater than 24 The hour is less than 100 hours and the dwell time per step is 1 minute. If the downtime is greater than 100 hours, the dwell time per step is 5 minutes. Automatic aging After running the TCM4400, if the downtime is greater than 24 hours and less than 100 hours, select “Fast†aging. If the downtime is greater than 100 hours, select “Normal†aging.
4. P10 gas bottle replacement
In order to prevent impurities in the cylinder from entering the analyzer, it is recommended to replace the fresh gas when the bottle pressure is 10 air pressure.
4.1 Set the high voltage to 20kv/10mA, then turn off the high voltage.
4.2 Set the separation chamber medium to air.
4.3. Run TCM4400, enter Detector Gas Support Press F2=Change gas bottle.
4.4 Close the cylinder main valve and remove the pressure reducing valve.
4.5 Replace the new P10 gas bottle.
4.6 Quickly open the cylinder main valve and close quickly to flush the interface.
4.7 Install the pressure reducing valve, open the main valve and check that the secondary pressure is 0.7-0.8 bar. (usually 0.75bar)
4.8 Start the P10 gas with the command F1=Start detector gas and set the separation chamber medium to vacuum.
4.9 Open high voltage, normal analysis.
4.10. Check PHD, enter DETECTOR CHECK, check PHD. Note: 1) 2) 3) 4) 5) PSC is set to No. Set different crystals, angles, detectors, and Load samples (C3 or Cu) according to requirements. . Adjust KV, mA, Collimator, Mask, etc. so that Current(kcps): 20kcps or so. Press the F1 key to start the measurement and observe the Top poisition, which is 50±2. If not, adjust the Detector HV to 50 ± 2. General setting: LiF200+FL: Cu Kβ line, angle 40.45, sample Cu. GE+FL: PKα line, angle 140.96, sample C3. PET+FL, Al Kα, 145.00, C3 samples. PX1+FL, Cu Lα, angle calculated from 2d value, (λ = 13.336) Cu sample. LiF220+FL, CuKαβ, 58.53, Cu sample. Collimator: Collimator. Xtal: Crystal. Angle: Angle. Detector: Detector. Detector HV: Detector high pressure. Top position: The peak position. Tube Kv mA: High pressure setting. In general, Xtal: 1:LiF200, 2:GE, 3:PET, 4:PX1, 8:LiF220. Collimator: 1:300, 2:150, 3:700. Detector: 1:FL (flow detector) 3: Sc (scintillator). Loading and unloading samples: Press the F9 (Genaral) button, then the F1 (load/unload) button. 6) 7) 8) Sc detectors can usually be inspected once a year or two. It can only be used in conjunction with LiF200 and LiF220. Set the conditions as above and set the detector to No. 3.
5. Replace the water filter
If the water flow becomes very low, the safety circuit will be actuated and the high pressure will not be opened, in which case the water filter needs to be replaced. The period of replacement depends on the quality of the water. It is recommended to change it once a year. It is recommended to change it once a year. It is recommended to change once a year
5.1 Set the high voltage to 20kv/10mA, then turn off the high voltage.
5.2 Close the water cooler valve.
5.3 Remove the water filter, clean the filter or replace it with a new one and reinstall it.
5.4 Open the water cooler valve. Check for water leaks.
5.5 Open high pressure, normal analysis.
6. Daily inspection items
1) Air compressor pressure: 5.0 bar. Drain once a month and check the oil level. Cooling water: flow, water leakage? P10 Gas: Is the cylinder pressure less than normal pressure (greater than 10)? Secondary pressure: 0.7-0.8 bar. The degree of vacuum of the spectroscope: less than 100Pa. Internal temperature of the instrument: 30 degrees. 6.6 The water flow rate of the cooling anode (anode) should be 1~4L/min, the water flow rate of the cooling cathode (cathode) should be 3~5L/min, and the flow rate of P10 gas should be 0.6~2L/H (1L/H best) ).
2) Regularly check the oil level of the vacuum pump (3 months). The vacuum pump should open the gas ball valve every month to remove the water from the pump and replace the vacuum pump oil every year.
3) Clean the spectroscopic chamber regularly according to the analysis of the sample.
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