The Germans proposed the concept of Industry 4.0, which was popular all over the world. It also made China's manufacturing looming a glimmer of light. Therefore, Chinese practitioners spent only two weeks painting the blueprint of Industry 4.0 and the speculation road map, preparing for a big battle. In this regard, columnist Constantine has expressed a unique point of view. Nowadays, China has not fallen behind the developed countries in Europe and the United States in introducing the concept of Industry 4.0, but it still seems to have insufficient internal strength to be truly transformed into a concrete workshop. What's more, China still needs to balance factors such as interests, employment and GDP, and the technical talent pool of related industries is also one of the headaches.
Before and after the Spring Festival, there was no good news in China's manufacturing industry. Enterprises closed down overnight, bosses attempted suicide, workers went on strike, international capital was withdrawn, and the National Federation of Trade Unions and Foxconn discussed overtime and humanity. After the Spring Festival, it was routine. The labor shortage is even worse for this industry.
The problems of China's manufacturing industry have a wide range of backgrounds and reasons, but the outbreak of such a large-scale crisis in a short period of time fully demonstrates that "Made in China" has reached a point where it cannot be reformed.
At this time, the Germans proposed the concept of Industry 4.0, which was popular all over the world. It also made China's manufacturing looming a glimmer of light. Therefore, Chinese practitioners spent only two weeks painting the blueprint of Industry 4.0 and the hype route. Be prepared to do a big job.
However, what is embarrassing is that Chinese manufacturing lags behind the world average in the era of machinery, electrical and information automation. The miracles we created in the past are more done by the hands of Chinese workers.
Nowadays, China has not fallen behind the developed countries in Europe and the United States, but it still seems to have insufficient internal strength to truly transform into a concrete workshop. Moreover, China still needs to balance factors such as interests, employment and GDP, and related industries. The technical talent pool is also one of the headaches.
Smart Factory, What is Industry 4.0?
In April last year, at the Hannover Messe in Germany, the concept of Industry 4.0 was born, and it quickly became popular around the world, and it also spurred more than 5,000 companies around the world.
In fact, Industry 4.0 is simply “improving efficiencyâ€, but it is involved in the implementation of the industry chain.
Industry 4.0 is officially defined as the "fourth industrial revolution", which has the epoch-making significance of the previous mechanical, electrical and information technology. Germany proposes this strategy to transform the manufacturing industry into an intelligent one by making full use of the combination of ICT and cyberspace virtual systems.
In the foreseeable future, smart factories, intelligent production, and intelligent logistics will become the three themes of the industry 4.0 era, resulting in hundreds of billions of manufacturing, including automation, 3D printing, radio frequency technology, and industrial Ethernet. Industry chain.
Judging from these rough definitions, China has to complete the production model of the industrial 4.0 era, and the biggest challenge comes from technical talents.
As we all know, China has long been in the middle and low end of the manufacturing industry. Our young people are often told to be "healthy and hard-working" to be happy. It is more of a primitive work, and it is talking about "new When it comes to technology, new ideas, and new production tools, it will always receive 2 or 3 rebellious hats.
In fact, China’s manufacturing industry is far behind developed countries in Europe and the United States due to lack of talent and institutional reasons. For example, in terms of automation level, there are currently 23 robots per 10,000 workers in China, and this is the case in Germany. One number is 273, and Japan and South Korea are more terrifying. Even if some leading-edge manufacturing industries introduce advanced equipment and build a highly automated production line, they must rely heavily on foreign technology to force robots such as those produced by Foxconn. It is also difficult to meet their own needs. Guo Taiming has spent huge sums of money to buy from Softbank. As for other big data and sensor technologies, China has no advantage.
Therefore, Chinese manufacturing wants to enter the era of Industry 4.0, and more importantly, it is making up classes and improving the development system.
Industry 4.0 will eliminate those industries?
As mentioned above, Industry 4.0 will generate a large number of related supporting industries, such as automation, big data and 3D printing, etc., but it also means that the industry 4.0 era will eliminate some positions, the most directly threatened is naturally those lines. Assembled women workers, these people sell youth and physical strength year after year, but they are still the most insecure group in the entire industry chain. When their survival is threatened, they can only pass the most primitive means of resistance, such as Parades, such as strikes, such as requiring overtime work, such as going to Dongguan... How to resettle these groups with insufficient intellectual capital is also an important issue before China's manufacturing is moving to Industry 4.0. Once there is an imbalance, it will cause great harm to social stability.
As the Internet, information technology, and the Internet of Things have matured in the era of Industry 4.0, big data technology is expected to become more and more natural. These technologies have a greater lethal effect on traditional industries, such as when the Internet of Things automatically sends data, manufacturing. Data statisticians and analysts will be reduced by 90%, truly unmanned;
In addition, people who know the manufacturing industry know that in the whole product production, enterprises need to spend 30% of people to complete supervision, inspection, handling, etc., the industry calls it IPQC (online quality assurance), VI, and once the sensor Technology such as high-definition scanners are mature, and these people will lose their jobs.
In addition, one of the themes of Industry 4.0 is intelligent logistics, which may bring subversive changes to the entire economic form, and many experts in the industry 4.0, they also proposed a concept: the era of personalized customization.
With the popularity of science and technology, such as mobile phone cores, battery capacity and assembly methods, etc. are increasingly seen in the newspapers, the desire of consumers to "participate in customization" is becoming more and more intense, that is, we no longer want others to design their own The phone is gone.
In fact, in the industry 4.0 production line already on display, technologies such as radio frequency technology, industrial Ethernet, online bar code, two-dimensional code comparison, image recognition, and robot application have made some breakthroughs, and they have brought consumers and producers together. Production equipment, raw materials, etc. are directly connected.
The intelligent factory will adopt the B2C model, which is directly for consumers, eliminating intermediate dealers and unnecessary logistics costs. In short, the future intelligent chemical plant will be a large-scale economy integrating design, research and development, production and sales. The current international division of labor will also be reshuffled with the arrival of the industry 4.0 era.
Does Industry 4.0 have a Chinese location?
Now, Industry 4.0 is being fired very hot in China. This is mainly because our manufacturing industry is in an embarrassing situation of internal and external troubles: on the one hand, due to the continuous financial crisis, developed countries in Europe and America are increasingly recognizing the importance of the real economy. More and more high-end manufacturing industries are returning to the mainland. Not long ago, a famous Japanese watch company transferred its production capacity back to the mainland. Microsoft closed the mobile phone manufacturing workshops in Dongguan and Beijing, and this is only a few representatives of foreign capital evacuation. Nike, Uniqlo and other companies have also moved their factories back to the United States;
On the other hand, due to the rising cost of domestic production factors and policy changes, low-end manufacturing is making a big push to Southeast Asia. Samsung and Foxconn are planning to build factories in Vietnam and Indonesia.
China entered the era of Industry 4.0, not only to face the challenges of lack of high-level talents, but also to face the low-end manpower surplus, but also to pay a heavy price for the absence of classes before "Industry 3.0."
Of course, the most ironic thing is that the German media people directly appealed to the "Industry 4.0 era, we do not bring Chinese play!", they are very disgusted with the Chinese people's willingness to imitate and not respect intellectual property rights.
In addition, since the listing of Alibaba, the e-commerce has burned all over China, and the nationwide e-commerce is becoming a major trend, but as mentioned earlier, the future smart factory will be a comprehensive ecological park, and e-commerce will not exist independently. The revolutionary forces brought about by this new technology will destroy the traditional business model with the ravages of destruction. By that time, the crown of ordinary merchants will be reduced to ashes.
Perhaps, the author is too pessimistic when talking about Industry 4.0. At the very least, Chinese manufacturing and the Prime Minister are supporting it, but the favorable policies cannot replace the technological precipitation and creative cultural atmosphere.
Chinese manufacturers have created miracles by their hands, but they have also affected the development of a generation. They have missed a lot of reform opportunities.
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