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The opening of the fifth plant of Schaeffler Taicang Manufacturing Base, the largest family-owned technology company in Germany and Europe, took place on April 11, 2014, signifying a significant increase in Schaeffler's product line and production capacity of automotive transmission systems in Greater China.
Schaeffler Taicang Manufacturing Plant No. 5 started construction in April 2013 and completed and trial-produced in January 2014. As a continuation and addition to the third plant of Schaeffler Taicang Manufacturing Base, No. 5 plant will mainly produce wet double clutches and torque converters , both of which are key components in the automatic transmission of automobiles and are the first ones. Times to achieve production in China. The wet double clutch and torque converter using LuK's innovative technology enables smoother, more efficient and faster transmission of power from the car's engine to the driving system.
Dr. Zhang Yilin, President and Chief Executive Officer of Schaeffler Greater China, Herrad Hee, Chief Operating Officer of Schaeffler Greater China, and Du Xiaogang, Mayor of Taicang attended the opening ceremony. Dr. Zhang Yilin, President and CEO of Schaeffler Greater China, said: "Schaeffler brings the latest products and technologies to the Chinese market and achieves local production, showing the importance and confidence in the Chinese market. The products will bring forward driving and riding experiences to Chinese automobile consumers.â€
Schaeffler First in Schaeffler China's first wet dual clutch production line at Schaeffler Taicang Manufacturing Plant No. 5, the first large-scale production of lean production using the single-flow (ChakuChaku) model. Management, as well as Schaeffler's first torque converter production line in China. To comply with Schaeffler's globally uniform production and quality standards, the technology and production layout of the No. 5 plant has advanced levels.
Schaeffler's LuK brand is the global leader in automotive power transmission and vibration damping systems. It develops and produces key components for various powertrains. Schaeffler began producing LuK brand products in China in 2006. Currently, it can supply manual clutches, dry/wet double clutches, clutch release systems, dual mass flywheels and torque converters from China.
Schaeffler has three major brands: INA, LuK and FAG. It is the world leader in providing rolling bearing and plain bearing solutions as well as linear and direct drive technologies. It is also a high-precision product for the automotive industry in the field of engines, gearboxes and chassis. A well-known supplier of systems. As a globally active group company, Schaeffler achieved sales of approximately 11.2 billion euros in 2013, and has approximately 79,000 employees worldwide. It is one of the largest family-owned technology companies in Germany and Europe. Schaeffler has approximately 170 branches in 49 countries, forming a global network of production sites, R&D centers, sales companies, technical service offices and training centers.
Since investing in China in 1995, Schaeffler Greater China has established a comprehensive customer service system and competitive advantage including production, sales, R&D and technical support. The products are widely used in the Chinese automotive industry and industrial markets. At present, Schaeffler Greater China employs nearly 8,000 people, has an R&D center in Anting, and has eight production bases in Taicang, Suzhou, Yinchuan and Nanjing, and is located in Beijing, Shanghai, Hong Kong, and Taiwan. There are 20 sales offices.
Machine Pictures:
CL-80/100/80H-2000MM
CL-80/100/80H-1500MM
Featurers of Model CL-80/100/80H-1500mm
1.Strong Double Layer Vacuum Box Device
Strong Double Layer Vacuum Box Device helps absorb the hot air between film and cooling roller,which makes the film be more closed and tightly to the cooling roller thus enhance the cooling effect when the machine is running in high speed.
2. High Quality and Updated Advanced Cooling System
The cooling roller's diameter is 1000mm with bi-directional loop design and helix runner inside.The high-precision steel is adopted to ensure stable temperature on roller surface.
3.Melting Pump--Plastic melt metering pump is more and more important in extrusion process, especially in high-end products industries, such as high quality sheets, pipes, BOPP, optical cable.Installing the melt metering pump in the cast stretch film unit can make the machine produce constantly and efficiency. The pump can improve the product quality, stable the production process and decrease the energy consumption.
4.Four Air Shaft Roll Changers Device
One roll change takes only 30 seconds and this system can help produce small hand roll online when the machine is running in high speed.And so there is no need to install a Rewinding Machine to rewind,which helps save a lot of time, cost and labor.
Plastic melt metering pump is more and more important in extrusion process, especially in high-end products industries, such as high quality sheets, pipes, BOPP, optical cable.
Installing the melt metering pump in the cast stretch film unit, which can keep the production constantly and efficiency. The pump can improve the product quality, stable the production and decrease the energy consume.
The housing is made of chromium-nickel alloy or nickel-base alloy, titanium alloy. The gear is made of quenching chromium steel, other metal materials are also applicable. Bearing is made of graphite NIAG, zirconium oxide or quench tool steel.
Advantages:
FAST AND STABLE FLOW SUPPLY
Eliminated the extruder`s pulsation wave. Improve the product quality, decrease the defective rate, and decrease the waste, which can save 2% material and 25% of the unit power consumption.
STABLE AND EFFICIENCY PRESSURE CONTROL
The melt pump can provide a stable pressure, which short the discharge time obviously and make the production effectively.
INCREASE THE EXTRUDER OUTPUT AND THE MACHINE LIFE
It has been found that after install the melt pump, the max pressure wave value is the pressure after pump. Which can make the inner pressure of the extruder decrease, the melt shear strength decrease, the temperature curve gently, and restrain the temperature rising. Also the melt pump can avoid the damage to the extruder from the high pressure.
Main Technical Specification of CL-80/100/80H-1500mm
(Such as plastic film machinery.)
(1) Overall Dimensions(L*W*H): 14m*6.5*4.45
Max width of rewinding: 500mm*3
Max Rewind Diameter: ø400mm
Liner speed of machinery: 350m/min
(2)Rewind the film by combining it`s surface and core to make the film roller tightly closed and level and smooth.
(3)Remove the film roller and install the paper tube at the same time, which only takes about 25-30s and produce 2-3kg small film roller when the machine is running in high speed.
(4)Automatic edge material recycling system with on-line vacuum makes the process of rewinding more smooth, increases the fracture resistance, and decreases the limitation by liner speed.
(5)The recycling materials are extruded out from only and specific screw to stable the the extrusion system and to decrease the deviation about the weight of film.
(6) The extrusion machine is driven by coupling which stables the extrusion process and therefore stables the film output from die head.
(7)Prompt measurement to adjust the thickness and uniformity of the film easily.
High Speed Stretch Film Machine
High Speed Stretch Film Machine,Automatic High Speed Stretch Film Machinery,High Speed Stretch Film Unit
CHANGLONGXING SCIENCE & TECHNOLOGY (SHENZHEN) CO.,LTD , http://www.clxmachinery.com